Ibikoresho bya NPE: Irembo rya Valve hamwe na tekinoroji ya Plastike

Iterambere ryimbere rishyushye riruka nozzles ntirigera rihagarara.Dore amakuru kubyerekeye ibi nibindi bicuruzwa byerekanwa. Männer nshya ya Edgeline valve irembo rya nozzles ikoreshwa mugutera inshinge kuruhande rwibice birebire, bigufi nka barrière ya siringe.Buri nozzle iraboneka mumatonyanga 1, 2 na 4 kugirango igaragare neza. MHS Hot Runner Solutions itangiza ubunini bunini bwa Rheo-Pro Black Box pneumatic valve irembo ikora ibikoresho nka PEEK, LCP, PSU, PEI na PPS na 200 C (392 F) mubibumbano bidakonje amazi. Ubundi buryo bwo gukonjesha bwa pasiporo kubakoresha valve ni SynCool nshya ya Synventive. Umuyoboro wa aluminiyumu uhuza isahani yo hejuru cyangwa icyapa cyumuvuduko. Nta gukonjesha amazi bisabwa. Kugenzura amazi no kugenzura ubushyuhe nuburyo bushya bwo kugenzura ubushyuhe bwa Gammaflux G24.Ibi nibisabwa biranga umutekano kugirango harebwe niba kashe yamazi na valve birinzwe gukonja bihagije. Umurongo mushya wa Mold-Masters sisitemu ya premium hot runner sisitemu ni ibyuma bidafite ingese hamwe nubushyuhe bwubatswe bwinjijwe mu muringa.Bugenewe cyane cyane kubuvuzi kandi bufite uburinganire budasanzwe bwubushyuhe bwo gukemura ibibazo bitarinze gukoreshwa hifashishijwe valve cyangwa ubushyuhe. irembo. Husky nshya ya Ultra Helix servo-ikoreshwa na valve irembo rya nozzles bivugwa ko itanga byibuze ibisigisigi by irembo, ubuzima burebure kandi byoroshye guhuza ibicuruzwa kuruta mbere hose mbere yuko ibikoresho bishya byo mu cyumba cy’ibikoresho bya ToolingDocs birimo sitasiyo isanzwe yo gusana ibishushanyo mbonera bifite aho bihurira n’ububiko, hamwe na magneti Imiterere Imiterere Ibirango na Utubari. Kuva muri kwiruka bishyushye kugeza kwisukura PET ibishushanyo mbonera kugeza kuri 3D yanditswemo ibyuma bya pulasitike byacapwe, ibyinshi mu buhanga bugezweho bwo gukoresha ibikoresho byerekanwe muri NPE2015 i Orlando, muri Floride muri Werurwe. Mu biruka bishyushye, ingingo z'ingenzi ni ukubika amakuru muri "igicu". , guhinduranya kugiti cya valve gufungura no gufunga, hamwe nozzles-imitwe myinshi yo kubumba ibicuruzwa birebire, binini cyane nka pipeti yubuvuzi na syringes. Gukoresha amarembo ya valve adafite ubukonje bwamazi nabyo biratangira. Hano hari amakuru menshi kuriyi ngingo, yuzuza ayatangajwe mu nomero zabanjirije iyi. Amakuru ashyushye ya Runner Amakuru Alba Enterprises yamenyesheje Amerika muri tri-tip nozzle iva i Thermoplay, mu Butaliyani, itanga ibyuzuzanya byuzuye mubice birebire nka tungurusumu. Nkuko twabibabwiye muri Werurwe twabonye, ​​Athena Controls yerekanye verisiyo nshya ya mugenzuzi wa Bedros ifite zone 8 kugeza kuri 64 hamwe na software "igicu" ikoreshwa. Wireless remote access to controlers hamwe nubushobozi bwo guhanura ibyananiranye mbere yuko bibaho nibintu byingenzi.Ikindi kandi gishya ni CableXChecker na MoldXChecker, ibikoresho bidasanzwe byo gusuzuma byerekana vuba insinga mbi hamwe na shortcouple cyangwa ikabutura ya hoteri, mbere yuko ifumbire yinjira mubinyamakuru. Ewikon Molding Technologies ikoresha "ikibanza kidasanzwe" kidasanzwe gifite amaboko yiziritse (HPS III-FleX) kuri prototypes y'ibyumba bibiri no kwiruka bigufi.Ikindi cyerekanwe kandi ni MWB 100 Micro Fluidized Bed yoza itanura ku nama za nozzle (reba Mutarama Fakuma Gufunga kubirambuye). Gammaflux yazanye uburyo bubiri bushya bushobora kongerwaho mugenzuzi w’ubushyuhe bwa G24.Umugenzuzi w’amazi akoresha ibintu bibiri bisohoka hamwe n’ubushakashatsi bw’ubushyuhe kugira ngo amazi akwirakwira neza mu buryo bwuzuye. Ikidodo c'irembo rya kashe. Gukonjesha guhoraho ningirakamaro kimwe kubwiza bwigice gihoraho. Mugenzuzi ashyigikira imiyoboro 16 igereranya (8 ibyuma bisohora ibyuma bibiri) kandi ifite ubushobozi bwo kwandikisha amakuru.Mu module ya kabiri itabishaka izikuba kabiri umubare wimiyoboro ikurikiranwa. Ihitamo rya kabiri rishya rya G24 ni imashini yimashini ikuraho umugenzuzi hasi, ikiza umwanya wa etage kandi cyane cyane mugusukura. Heitec yo mu Budage, ihagarariwe na Technoject Machinery Corp., yerekanye sisitemu nshya y’ibitonyanga bibiri ya valve ifite moteri ifite umurongo wa moteri ya Visio-NV-Drive itinda gufungura valve mu byongerwaho 0.01 byiyongera, Kandi umwanya wa nyuma wa valve-pin ushobora gushyirwaho muri 0.01 mm kwiyongera. HRSflow Ubutaliyani bwatangaje ko sisitemu yayo ya Flexflow servo-amashanyarazi ya valve yinjizwa muri software ya Autodesk Moldflow yo kwigana.Moldflow irashobora kwigana buhoro buhoro gufungura no gufunga nozzles ifite umuvuduko, imbaraga n'umwanya bishobora gutegurwa kugiti cye. ibice. Ibizamini ukoresheje ibikoresho birindwi byinyuma byuma byuma byongeweho ibyuma byerekana ibyuma byerekana ko Moldflow yahanuye ko gufungura no gufunga intambwe igenda itera imbaraga zo gufata hasi hamwe n’umuvuduko wo hasi ugereranije n’umuvuduko ukabije wa "cascading" ushyushye cyane. Igice gifite uburebure bwa 4mm TPV ifite talc 20%. Inyungu zirimo isura nziza yo hejuru, guhangayika hasi hamwe nintambara, hamwe nibisabwa hejuru ya 20% byingufu zisabwa.Kugaragaza agaciro ka Flexflow, HRSflow yashyizeho ibikoresho byangiza kugirango yerekane ibikorwa byayo mubutaliyani, Ubushinwa na Grand Rapids , Michigan. Husky Injection Molding Systems 'ibicuruzwa byingenzi bishyushye biruka ni Ultra Helix nozzle.Nk'uko iyi sosiyete ibitangaza, ngo irembo rya valve ritwarwa na servo bivugwa ko ryemerera ibice byinjiriro kugira ibimenyetso byerekana amarembo ku buryo "akenshi bitagereranywa," kandi isosiyete nayo ivuga ko "uru rwego rw'ireme rushobora kumara iminsi myinshi." Million Cycle - Birebire kurenza iyindi "irembo rya valve kurubu irahari.Husky yavuze ko ibizamini byagaragaje ko 65% byibice bifite impuzandengo yikigereranyo cya 0.0mm, hamwe nibisigisigi ntarengwa biri munsi ya 85% byibice byabumbwe nandi marembo ya valve, harimo na Husky mbere icyitegererezo. Hess Base yemeza ko nozzle itazakenera ibice bisimburwa kuri miliyoni zirenga 5. Dave Morton, visi perezida wa Husky w’abiruka bishyushye kandi agenzura Amerika. Yagaragaje kandi ko uburyo bushya bwo gukora butuma uburinganire bw’urugi n’irembo byinjira cyane, bikuraho burundu imyenda ya mashini kuri ibyo bice.Ultra Helix nayo ifite gukwirakwiza ubushyuhe bukabije, ababumba rero ntibagomba guhangayikishwa no guhindura uburinganire hagati yimyobo nyuma yo gusimbuza ibyuma bisimburwa. Andi makuru yaturutse muri Husky nozzles arimo kwinjiza Irembo rya Ultra Side kubibumbano muri NPE 2012.Imisozi ihanamye ifasha abakiriya benshi kwirinda abiruka bakonje. , Husky ati. Byongeye kandi, sisitemu nshya ya Husky Unify yabanje guteranyirizwa hamwe yerekana uburyo isosiyete yongeye kuvugurura ibice bya tekinike yimodoka - kubumba neza ibyubatswe. Kuruhande rwigenzura, Husky yerekanye ibyagezweho kuri Altanium Matrix2 yayo, sisitemu yo murwego rwohejuru rwibibumbano byo hejuru (kugeza kuri zone 254) .Gupima no kugenzura neza ko ari byiza kuruta mbere, mugihe H- nshya amakarita yumuzunguruko yuruhererekane atanga imikorere myinshi mukirenge gito. Wongeyeho ibimenyetso byumutekano byongera kwisuzumisha no kugabanya amakosa. Amakuru akomeye ya Husky ayobora, ariko, ni Igenzura rya Altanium Servo, Husky yita "ubushyuhe bwa mbere bwinjizwamo hamwe na servo. gutondekanya kuzenguruka no kugenda. Incoe iratangaza uburyo bushya bwa GSC Micro Valve-Gate Sequencer.Ni igikoresho cyoroshye, gihenze cyane gitanga igenamigambi rishingiye ku gihe cyagenwe na zone zigera ku munani. SoftGate valve-irembo ryihuta kugenzura. Chrome layer ya Audi grille irahuzagurika, iterwa nudusimba duto two mu kirere munsi yubuso bwibice bya ABS. Iki kibazo gikemurwa no gukoresha SoftGate kugirango ugenzure gufungura irembo ryigenzura. Edgeline ni igisekuru gishya cya jet valve kuruhande rwa Männer, mubudage.Birasa ibice birebire, bigufi byigitereko nka siringi ya baring.Ibinini bya valve bigenda kumpande iburyo kugera kumurongo wo gutandukana.Biboneka muri 1-igitonyanga, 2-gitonyanga na 4-igitonyanga kuri nozzle, ituma imiterere ihanitse ya cavitation (reba ishusho) .Ijwi ryinshi ritonyanga rifite pineumatike ifungura kandi igafunga amarembo icyarimwe, ariko ubushyuhe bugenzurwa kugiti cyayo.Edgeline bivugwa ko ikora neza hamwe na resin. nka COP, COC, PMMA, PC na TPE. Ikindi gicuruzwa gishya kiva muri Männer ni ntoya ya Slimline nozzle yububiko bwa injeniyeri ifite umurambararo wa mm 8. na intera ya mm 16. . Iterambere rya gatatu rya Männer ni irembo rya MCN-P rya valve nozzle kubipaki bipfundikijwe n'inkuta zometse ku gipimo cyinshi cyo gutera inshinge n'umuvuduko mwinshi. Iraboneka mu burebure kuva kuri mm 79 kugeza kuri 404 (mbere igera kuri mm 304), ifite inama-nini hamwe imiterere yubushyuhe bwanonosoye, igishushanyo cyihanganira kwambara cyane, hamwe nimpeta yinyongera yo munsi ya pin Nozzle inama iraboneka Ubwiza bw irembo ryiza. MHS Hot Runner Solutions itangiza ubunini bunini bwa Rheo-Pro Black Box pneumatic valve gate actuator ikora ibikoresho nka PEEK, LCP, PSU, PEI na PPS na 200 C (392 F) Nta gukonjesha gukenewe muri mould.Hambere verisiyo ntoya yatangijwe kuri K muri 2013. Nkuko byavuzwe muri Werurwe, Ikoranabuhanga rya MHT Mold & Hotrunner ryerekanye ibikoresho byo kuzamura cavitation hamwe na sisitemu nshya yakozwe mbere ya Husky HyPET ibishushanyo mbonera byo gutanga byihuse kandi bidahenze. Ku isonga ryibicuruzwa bishya biva muri Milacron LLC nuruhererekane rwa Mold-Masters ya sisitemu ya premium hot runner sisitemu. Nozzle na manifold biranga ibyuma bishyushya bizengurutswe n'umuringa kugirango bishyurwe neza, bishyizwe hagati yicyuma kitagira umwanda na jacket kugirango barwanye imiti. By'umwihariko. igenewe ubuvuzi n’umuntu ku giti cye, ifite munsi ya ± 5% ihindagurika ry’ubushyuhe, rikaba ari ingenzi mu gukoresha ibisigazwa byoroshye nka PC, COP, COC, PBT na acetal.Mu gitaramo, Inama y’inama yakoresheje kandi kopolyester ya Tritan ya Eastman muri 32-cavity mold for medical luer fiting. Urukurikirane rw'Inama y'Ubuyobozi iraboneka muri verisiyo yuburyo bwa valve hamwe na servo igenzurwa na pin actuator ikoresha moteri yintambwe ya comptabilite kugirango umuvuduko wumuntu ku giti cye, umwanya hamwe nigenzura ryumwanya. Ikiranga disiki nshya yagutse ya ceramic yo kubika ubushyuhe no kunoza ubuyobozi no kurwanya imyanda. Verisiyo ikunzwe izana na ceramic EcoDisk yo kubika ubushyuhe. Icyegeranyo kiraboneka mubunini butatu - femto, pico na centi. Multifold ikoresha tekinoroji ya iFlow - imiyoboro igoramye aho gukoresha imiyoboro igororotse imbunda. Igice cyuzuye gishyushye gifite igifuniko kidasanzwe imbere yikibabi cya valve kugirango irwanye ruswa kandi iramba. . Andi makuru ashyushye yiruka avuye muri Milacron arimo igisubizo gishya cyateguwe neza cyibisubizo byamazu ya Mold-Masters Melt Cube.Bigaburira ibice birebire, bidafite umumaro nka pipeti na siringi ya siringe kumpande zombi. Mbere, buri Melt Cube yarimo umunwa umwe kuri buri gice, ariko ubu irimo amajwi abiri ahura nicyerekezo gitandukanye.Bivugwa ko bivamo ishoramari rito. Osco Inc. yerekanye Micro Valve-Gate Sequencer yayo kuri zone zigera kuri 8.Ni pneumatike kandi ishingiye ku gihe.Nkindi gishya umwaka ushize cyari Quick Set mini ashyushye igice, igitonyanga cyinshi hamwe nibisanzwe bitari mu bubiko. Osco yerekanye kandi kuvanga porogaramu za MGN nyinshi zo mu marembo. Ihuza sisitemu ebyiri za Osco: umubiri wacyo wa MGN w’amarembo menshi ya nozzle ukoreshwa kuri manifold, naho CVT-20 y'uruhererekane rushyushye hanze ikoreshwa mu bitonyanga aho gukoresha nozzles byinjijwe muri MGN manifold.Ibi bitanga igishushanyo mbonera kandi birebire bya nozzle birebire kubisabwa bifite intera ikenewe. Serivise ya Plastike Ubwubatsi na Tekinike itangiza gahunda ya EvenFlow ihindagurika yihuta ya progaramu ya valve (reba ivugurura rya Mata kubisobanuro birambuye) .Polyshot Corp. yerekanye irembo ryayo rishya-nozzle valve. Synventive Molding Solutions itangiza nuGate na hGate igenzura (pneumatic na hydraulic, uko bikurikirana) kugirango igenzure byimazeyo umuvuduko w irembo rya pin umuvuduko, kwihuta no gufungura no gufunga ingendo.Ibyo byuzuza verisiyo yamashanyarazi ya eGate.Umurongo mushya wibikoresho byo gucomeka no gukina. amarembo yabanje gushyirwaho, yabanje kwipimisha no kubanza kwipimisha amarembo ya valve nayo yavuzwe muri Werurwe. Igicuruzwa gishya cya gatatu ni SynCool 3 gukonjesha pasitoro ya Synventive nshya ya hydraulic na pneumatic valve ikora. Bitandukanye na SynCool 1 na 2, ntabwo ikoresha isahani yo gukonjesha amazi, bityo igateza imbere ubushyuhe bwubushyuhe bwinshi kandi ikanakuraho kunanirwa kashe iterwa numuyoboro ukonje. isahani cyangwa platine. Mubyongeyeho, inkunga ya titanium ibuza kohereza ubushyuhe kuri silinderi (reba ishusho) .Bireba porogaramu ya polyolefin igera kuri 250 C (482 F). Hasco Amerika yerekanye verisiyo yayo igezweho kandi inoze ya Z3281 ya Multimodule yo gushiraho amajwi menshi mumuzingi uzengurutswe.Ubu noneho iremera screw-in TechniShot Series 20 nozzles kugirango ikorwe ubusa. Ubushyuhe bwa buri nozzle buragenzurwa kugiti cye. kuva kuri 50 kugeza kuri 125 mm hamwe na diametre yikibanza kuva 17 kugeza 42 mm. Yudo muri Koreya iherutse gutangira gukoresha gusudira kugirango ikore igice cyuzuye gishyushye.Ubu buryo bukomatanya amasahani abiri atandukanye kandi bigatuma abiruka ku masahani yombi bahanagurwa ku buryo nta hantu na hamwe hapfuye, bifasha mu guhindura amabara vuba.Nkuko, Yudo yatangiye gukoresha gushakisha kubyara ibyingenzi na cavity winjizamo ibice byombi hamwe.Ibi bifasha imiyoboro ikonje kwinjizwa ahantu bidashoboka hamwe numuyoboro usanzwe wimbunda. Ibishushanyo hamwe nibigize Amakuru ashimishije kubashinzwe gukora PET ni Husky yo kwisukura.Nkuko twabitangarije mu kwerekana imurikagurisha ryacu ryo muri Gicurasi, kugenzura urumuri rw'ahantu impeta y'ijosi bikuraho ububiko bwabitswe mu ruziga rumwe, bikiza amasaha amagana yo kubungabunga buri mwaka. Abamurika imurikagurisha babiri bakoresheje imashini ya Stratasys Polyjet kugirango berekane ikoreshwa rya prototypes yacapishijwe 3D cyangwa inyubako ngufi yubatswe yinjizwamo cavity ikozwe muri ABS yahinduwe. Kwinjiza bivugwa ko biramba bihagije kurasa 500, ariko ugereranije nigihe kirekire kubera kohereza ubushyuhe buke. Milacron yerekana uburyo urwobo rushobora gucapurwa mumasaha atarenze 5, hanyuma rugasukurwa, rugenzurwa hanyuma rugashyirwa mubintu byihuse DME MUD apfa gukora kuri toni 17 ya Roboshot yamashanyarazi yose.Igihe cyizunguruka ni amasegonda 100. Toshiba kandi ibumba ibice mumacapiro ya 3D yacapishijwe.Ikindi kirenzeho, ikoresha robot itandatu-axis kugirango ihindure imyenge ya plastike nicyuma muburyo bwihuse. Nubwo nta gishya, Mitsubishi Heavy Industries yerekanye tekinike ishimishije yiswe Sequential Cavity Separation (SCS), ikoresha amarembo ya valve mumibumbe yumuryango kugirango ikurikirane inshuro ebyiri zisa cyangwa zitandukanye. Ubu buryo "busanganywe tonnage" bukoresha imbaraga nke zifatika kuruta mugihe ibice bibiri ari inshinge icyarimwe.Mu gitaramo, toni 720 ya ME2 + yari ifite moteri yuzuye kugeza kuri diametero 16. Ibipapuro byibirungo bya PC bikoresha toni zirenga 400 zingufu zo gukora akazi gasaba toni 900.SCS irashobora kwemerera imyirondoro yigenga yigenga kuri buri cyuho. Dukurikije MHI, nubwo ibice byombi bisa, SCS ifite agaciro kubisabwa biremereye cyane, nka blade, kuko inshinge imwe itanga igenzura rikomeye kuri buri gice. Ikoranabuhanga Milacron ririmo ritera imbere ryitwa SmartMold rizasohoka mu gihembwe cya gatatu cyangwa icya kane.Bivugwa ko rizashobora gutanga amakuru menshi yerekeye ibishushanyo kurusha mbere - kubara ibizunguruka bitagaragara, kubara cyane, gushyuha, kurenza tonnage no kubumba guhohoterwa, nko guhagarika urugomo.SmartMold izashobora kuvugana na mashini, ibyuma na firime; bizemerera kurebera kure ibicuruzwa binyuze muri "igicu" gutanga raporo kugirango ihite imenyesha abakoresha nabatanga ibicuruzwa bitegereje ibice cyangwa serivisi. Inteko nyinshi zisanzwe zipfa kuva muri Hasco Amerika zavuzwe muri Werurwe Gukomeza, inteko nshya ziva muri DME, Guhindura Byihuse Die Clamps ziva muri Lenzkes Clamping Tool, Unscrewing Unit yo muri Superior Die Set Corp. n'ibice bya DMS.Cumsa USA yerekana indege nshya ya poppet yo mu kirere kugirango ibice bisohore, nkuko byatangajwe muri Keeping Up muri Gashyantare.Kistler yerekana ibyuma bishya bifite insinga zishobora gusimburwa cyangwa nta nsinga namba. Alba Enterprises yerekanye silinderi nshya ya hydraulic kugirango ikore ibikorwa / slide iva i Vega, mubutaliyani: • Hariho uburyo bushya bwa silindiri ya V450CM yoroheje iremereye hamwe na mashini yubatswe muri silinderi.Bohereza ikimenyetso mumashini kugirango imashini ibimenye aho ziri.Ibi bice birashobora kwihanganira ubushyuhe bugera kuri 320 F hamwe nigitutu kigera kuri 6500 psi. • Imbere yo kwifungisha imbere ya silinderi kuruhande rwahagaritswe nayo ni shyashya. Byinshi byoroshye kuruta ibice birushanwe, umuto urashobora gufata toni 10 naho nini ishobora gutwara toni 70, hamwe na pneumatike cyangwa hydraulic. • Isahani nshya itagira amazi yinjizwa muri silinderi zose ku ifumbire. Amatara yerekana yerekana aho buri silinderi ihagaze, ikemura ikibazo cyo kumenya iyo silinderi idahagaze kandi ikabuza kuzenguruka bitabaye ngombwa ko umuhanga w’amashanyarazi abishoboye. • Hariho kandi amashanyarazi mashya kumashanyarazi yose.Ubundi buryo bwo gukora hydraulic ni umwuka mwinshi.