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Q61Y-4500LB Forged Steel Hard Seal Welded Ball Valve (DN20-DN100)

    Q61Y-4500LB Forged Steel Hard Seal Welded Ball Valve (DN20-DN100)

    Product Overview

    The Q61Y-4500LB is a high-performance, 3-piece forged steel ball valve engineered for ultra-high pressure and high-temperature steam applications. Featuring a metal-to-metal hard seal and a floating ball design, it provides reliable shutoff and exceptional durability in critical services such as power generation, petrochemical processing, and high-pressure piping systems. Designed to meet ANSI 4500LB pressure standards, this valve ensures safe and efficient fluid control in the most demanding industrial environments.

    Key Features

    • Forged Steel Construction: The 3-piece bolted body is precision-forged from A105, F304, or F316 steel, eliminating casting defects and ensuring superior pressure integrity and impact resistance.
    • Metal Hard Seal Technology: The ball and seat are overlaid with Stellite alloy, providing excellent resistance to high temperatures (up to 425°C / 800°F), wear, and particle erosion, significantly extending service life compared to soft-seal alternatives.
    • Heavy-Duty Gear Operator: Equipped with a high-ratio worm gear mechanism to reduce operating torque, allowing for smooth and effortless manual operation even under high differential pressures.
    • Anti-Blowout Stem Design: Features a high-pressure stem seal with multi-layer graphite packing to prevent external leakage and ensure safe operation under extreme conditions.
    • Butt-Weld Ends (BW): Standard ASME B16.25 welding bevels allow for seamless integration into high-pressure piping systems, eliminating the risk of flange leakage.
    • Full Bore Design: Unrestricted flow path minimizes pressure drop and turbulence, making it ideal for boiler main steam and high-pressure transfer lines.

    Technical Specifications

    Parameter Specification
    Valve Type Floating Ball, 3-Piece Forged Steel Ball Valve
    Size Range DN20 to DN100 (2" to 4")
    Pressure Rating ANSI 4500LB
    Body Materials A105 Forged Carbon Steel / F304 / F316 Forged Stainless Steel
    Seat & Seal Stellite Hard Alloy Overlay (Metal-to-Metal)
    Temperature Range -40°C to 425°C (-40°F to 800°F)
    Connection Type Butt Weld (BW) Ends
    Operation Manual Worm Gear (Pneumatic/Electric Actuators Available)
    Applicable Media High-Temp Steam, Boiler Feedwater, Oil & Gas, Chemical Fluids

    Applications

    ·Power Generation: Boiler main steam pipelines, high-pressure feedwater systems, and supercritical units.
    ·Petrochemical & Chemical: High-temperature and high-pressure synthesis gas, heat transfer oil, and corrosive media transfer lines.
    ·Oil & Gas: Ultra-high pressure extraction and gathering pipelines.
    ·Industrial Boilers: High-pressure steam isolation and control systems.

    Customization & OEM Services
    We offer comprehensive customization to meet your specific project requirements:

    ·Actuator integration (Pneumatic/Electric with explosion-proof options and feedback signals).
    ·Special alloy forged bodies (F304/F316) for corrosive environments.
    ·Extended stems and insulated jacket bodies.
    ·Full documentation package including API certification, material spectrometry reports, and English manuals for international projects.

    Quality Assurance & Lead Time
    Every Q61Y-4500LB valve undergoes rigorous hydrostatic strength, high-pressure gas tightness, and high-temperature cycle testing. Standard sizes (DN20-DN100) are readily available in stock for immediate dispatch. Customized or special material orders typically require a 5-10 day lead time. All products are backed by an 18-month warranty.

    Contact Us for Technical Support
    For detailed engineering support, sizing assistance, or a competitive quotation, please contact our sales team. We provide free technical consultation and complete documentation packages for domestic power plant projects and international export orders.