Intelligent wireless network valve sensor can reduce monitoring costs

Intelligent wireless network valve sensor can reduce monitoring costs

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      Haltian integrates the industrial production grade Angle intelligent wireless valve position sensor, and its wireless Industrial Internet (IIoT) high-tech released far side valve monitoring solution, It can help the factory save capex and opEX, simplify the building procedures to reduce the time, improve job safety, maintain the procedures better, and  retrofitted monitoring solution cost 10%.
Factories around the world are scrambling to invest in the data transformation development of Industry 4.0. Companies need to improve productivity, better process operation, prevent many unnecessary work terminations, and strengthen security to maintain competitiveness. Organic chemical solutions, paper and paper industry, water and sewage treatment industry chain many use a variety of human-controlled valves to control the pipeline, the selection of traditional improved monitoring solutions cost too much and time, and far side valve monitoring is in line with the cost and economic benefits of the contingency plan. The article was edited and published by Wuyue, Shanghai; LESER valve,GOETZE safety valve,Berluto valve, Korean KSPC breathing valve,KSPC breathing valve in China’s market sales, and long-term for the application of the company to provide relevant products and services support.
The data transformation and development of industrial production 4.0 promote the integration of application monitoring and data acquisition (SCADA), on-the-spot instruments and equipment, smart phones and tablet computers and other walking mechanisms, are promoting the rapid growth of industrial control automation and system control, in which the far side monitoring and control sales market has achieved a stable compound annual growth rate of 4.5%. It is estimated that the global market will reach 27 billion US dollars by 2023. However, even with the rapid growth of the sales market and the economic benefits of the peak, many factories are still hesitant to invest in the far side of the valve monitoring project.
Valve position sensors are assembled on manual valves and contain angular position sensors and linear position sensors that transmit valve position data in digital format to the factory’s automated control system for real-time monitoring of all valves in the factory. The economic benefits of distal monitoring include substantial cost savings, rapid adjustment and repair work, in addition, statistical analysis of data can prevent the end of work accidents, reduce incorrect generation and quality error, and improve the safety factor of factory work.
At the present stage, the vast majority of industrial production valve position sensors and detection equipment on the market must be solid line distribution and transmission data routes, wiring costs and time is positively correlated with the total number of valves, which will lead to tragic deployment time, at least a few months, more is many years. In addition, the connection between traditional field sensor equipment and factory SCADA or SAS system software is likely to use a variety of industrial production communication agreements, and HKKB cost of software interface will have to be added. The more number plates selected, the higher the cost will be.
At present, the valve position sensor on the market is usually only applicable to one valve, and valve manufacturers have their own proprietary position sensor equipment, which will increase the purchase cost and time. In addition, traditional position sensors usually use the same stringent industrial production specifications as the monitored machines and equipment, so the cost is very high, but in fact, it is possible to use high-quality private cloud goods at a lower price to meet the requirements of most application scenarios.
Angle valve position sensor deviation *1 degree, the choice of very durable raw materials and do not rely on cable distribution and communication, save electricity and charging battery power for many years, according to the wifi network instant income all parts of the change to the factory’s automatic control system, suitable for a variety of manual control valves, The assembly of Angle sensor is very easy and quick. After operation, the Angle sensor will automatically become the Internet storage point of other controllers according to Wirepas Mesh technology. There is no need to build communication base station or wifi network infrastructure in the factory.
The advantages of Angle valve position sensors include ease of acquisition and low cost of hardware configuration; According to API and  automatic control system integration without additional mobile phone software HKKB cost, can greatly reduce deployment and operation costs; Be able to intelligentize and record the basic knowledge and working skills of the actual valve operation staff; The immediate benefits of valve position changes are beneficial for rapid assessment and adjustment of plant procedures to maintain good efficiency performance, prevent accidents to improve plant safety, and avoid hazardous chemical releases to contaminate the environment.


Post time: May-16-2022

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