Ikigo gikora imashini nyinshi ntigishobora kugabanya gusa intambwe zo gutunganya, ariko kandi kigabanya no gutunganya ibyuma bigezweho

Buri gihe habaga gutinda kumurongo hagati yumusarani na mashini yo gucukura, bigatuma Koso KentIntrol agura imashini yibikorwa byinshi muri Starrag, yashoboye kubikora icyarimwe. # Inyigisho
Ishoramari rya Koso KentIntrol muri Starrag's Heckert 630 DBF ya horizontal ya mashini ya horizontal yatanze umusaruro mugutunganya umubiri wa valve, cyane cyane ko imashini imwe yo gusya imwe, guhinduranya no gucukura bikuraho ibikenerwa byimashini ebyiri zitandukanye -Kandi byose bijyanye no gusubiramo no gutonda umurongo -kubyara ibice byarangiye.
Ati: “Usibye gusimbuza ibikorwa bitandukanye byo gutunganya, Heckert DBF inaduha uburenganzira bwo gupakira icyarimwe icyarimwe, gukora gutunganya byuzuye, hanyuma tukapakurura ibice byarangiye kugirango bigenzurwe, byoroshya neza umusaruro. Ibi bivuze kandi ko gukoresha imashini zitandukanye Mugereranije, mu byukuri tubona ibice byinshi muri iyi mashini buri cyumweru. ”
Yashinzwe mu 1967, Koso KentIntrol, yahoze yitwa Introl, ni isoko mpuzamahanga ku isi itanga ibicuruzwa biva mu mazi, imiyoboro igenzura hamwe n’ikinyugunyugu, hamwe n’ibikoresho ndetse n’ibikoresho bikoreshwa mu nganda za peteroli na gaze, peteroli n’inganda zitanga amashanyarazi. Isosiyete yaguze byumwihariko Heckert DBF mu rwego rwo kunoza ubushobozi bwo gutunganya imibiri n’imibiri ya valve yisi hamwe n’imyobo ya flange isohoka kuva kuri santimetero 1 kugeza kuri 6. Iyi mibiri ikozwe mubikoresho bitandukanye, kuva ibyuma bya karubone kugeza super duplex ibyuma na Inconel.
Umutwe wa Starrag Heckert 630 DBF izunguruka irimo akanama gafite akazi kahujwe hamwe na CNC ya radiyo yo kunyerera. Hano, umutwe uhagaze kugirango ufungure iyi flange.
Mbere, iyi mibiri yimodoka yakoreshwaga kumashini ebyiri. Ubwa mbere, umusarani watanze flanges hamwe nucomeka inzira binyuze muburyo butatu. Hanyuma, igice cyimuka kuri bito kugirango ikore ibikorwa byanyuma. Mbere yibyo, mubisanzwe biguma kumurongo kugeza imyitozo irekuwe. Urebye ko ari ngombwa kongera ubushobozi bwo kubyaza umusaruro no kwifashisha umubano usanzwe na Starrag, Koso KentIntrol yahisemo Heckert 630 DBF hamwe na pallet 630 x 630 mm. Imashini X-axis, Y-axis na Z-axis ni 1,070, 870, na 1200 mm, kandi umuvuduko wihuta ni 40, 40, na 60 m / min. Imashini ifite kandi mm 35 mm U-axis yo kuzunguruka hamwe na 45 kWt (1,700 Nm).
Hamwe na DBF, ingamba zicyuma ni ukurangiza gukora imashini imwe. Ku mibiri ifatika, harasabwa ibice bibiri: kimwe cyo gutunganya no gucukura ibyobo byacometse, ikindi kuri flanges.
Heckert 630 DBF ntabwo imashini yambere ya sosiyete ya Starrag. Bwana Addy yavuze ko mbere Scharmann Ecoforce HT2 ifite umutwe wa P600 uhuriweho hamwe nawo wakoreshejwe nk'imashini imwe rukoreshwa mu bikoresho binini byo mu rundi ruganda rwibanze ku gukora imashini ziremereye.
Ati: "Twerekanye ko ibikoresho bya mashini ya Starrag byizewe hamwe n'ibisubizo bihoraho byo mu rwego rwo hejuru. Mubyongeyeho, buri gihe twabonye inkunga nziza nyuma yo kugurisha ninkunga itangwa nisosiyete. Niyo mpamvu, mugihe dukeneye gukemura ikibazo cyimibiri mito ya valve, komeza guhuza isoko imwe bifite akamaro rwose ", Bwana Addy.
Igikoresho cyimashini ya Heckert DBF gifite U-axis yuzuye, ifite ibikoresho bya DBF ya Starrag ya DBF, ishobora gukora ibikorwa bitandukanye byo gutunganya imbere no hanze. Umutwe uzunguruka urimo akanama gafite akazi gahujwe hamwe na CNC ya radiyo. Kugirango uhindure ibikorwa bihamye, igikoresho cyo kuzenguruka (hamwe na axial runout ya microni 5 kugeza kuri 6) irashobora guhindurwa muburyo bwa mm 70. Usibye guhindukira hanze, imbere no mumaso, umutwe urashobora kandi guhinduka no guhinduranya bitewe na NC axis ya slide ya slide. Kubisya no gucukura, spindle yakazi ishyirwa mumwanya wacyo.
Bwana Addy yavuze ko aya mahugurwa yifashishije byimazeyo imashini ya 3500-rpm ya mashini, akenshi ikoresha ibyuma byinshi bya Capto bigaburira ibyuma bya karubone (WCB) saa 850 rpm na 3000 mm / min yo kugaburira. Yakomeje agira ati: “Iyi mashini rwose irakomeye. Kubikoresho byoroshye, turimo gukora ibice bifite ubujyakuzimu bwa mm 2 kugeza kuri 3. Kurugero, kumubiri wikubye kabiri, dukoresha umuvuduko wa mm 3 n'umuvuduko wa 60 m / min. Kugaburira umuvuduko wo gukata. Na 0,25 mm / rev. Ariko ubu nuburinganire bwitondewe hagati yuburebure bwo gukata n'umuvuduko no kwambara ibikoresho. Intego yacu nukwagura ubuzima bwibikoresho. Ibi ni ukuri cyane cyane iyo usya inyuma ya flange, Iki gikorwa kirashobora kuba umutwaro cyane cyane wo kwambara ibiti byifashishijwe. ”
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Gutunganya byihuse CNC hamwe na coolant yumuvuduko mwinshi bifasha gukuramo ibyuma kumuvuduko utangaje. Ariko iduka ryakagombye kumenya ibijyanye no gukata ibikoresho mumashini yihuta?
Kubera ko macros hamwe nizunguruka ziherereye muri CNC yibigo byinshi bigezweho, guhinduranya ingingo imwe ya OD bisa nkaho ari icyemezo cyibikorwa bisanzwe. Nyamara, kuri porogaramu nyinshi, OD umugozi uzunguruka bifite ibyiza byihariye kandi birashobora gusimbuza gukata urudodo.